Skip to main content

Final seam filling completed

Today I removed the tape holding the deck in place and then spent some time filling the gaps in the seams with thickened epoxy. I also added thickened epoxy to many of the other deck seams that weren't fully filled up to the panels.

Filling all the seams with thickened epoxy gives the boat a nice, clean look when completed. Try to use the same consistency of thickened epoxy too, as the more wood flour you add the darker it gets. Regardless, the thickened epoxy is still lighter in color than unthickened epoxy when dry. Under the fiberglass and a few coats of varnish most of the differences in your thickened epoxy coloring should be unnoticeable. But if you have areas with un-thinned epoxy they will stand out against any of the areas with thickened epoxy. Just be consistent. 

I'll let it all dry for 24 hours and then tomorrow night I will hit the deck and the tops of the #4 panels with the random orbital sander (ROS) to get rid of excess epoxy and to round the seams gently.

That's the last step before fiberglassing the deck! I might be able to get to it this weekend, but we've got guests in from out of town so it might be a while... sigh.


Peace!



Comments

Popular posts from this blog

The Rogue Manual

I've posted about this earlier, but thought it might be good to post it again for anyone who may be interested. I've started to write a manual of tips and tricks for Pygmy solo kayak builders. It covers the taping method, so that your boat doesn't have hundreds of holes all over it. I'm on version 2 now. Version 2 covers several other tips and tricks from myself and from others as collected over time. ATTENTION : Use the manual at your own risk! The only person responsible for any mistakes or problems with the building of your boat is you. Always use the official Pygmy manual that came with your kit. Only do those tips and tricks that make sense to you. If something in the manual doesn't sound right to you, then don't do it! Neither I, nor Pygmy Boats, nor anyone else except YOU is responsible for the safety of your boat and the quality of your build. It's in very rough draft form right now, but if you'd like to read it, please send a $10 donat...

Pinguino End Pours and Other Jobs

I've spent the past day and today doing a number of jobs that just need to be done but aren't that noticeable. First, I added a saturation coat to the bare wood on the #4 panels above where I cut the fiberglass the other day. I also added a layer of epoxy over the area where heels may rest. Today I scraped the sides and heel area and added another coat of epoxy.Here's how it looks now. It's technically a third coat, but really only two as much of the first two have been either scraped or sanded. I may add a third layer once this is cured. I also worked on the end pours. The Pygmy manual says to do the end pours later on after the boat is complete. It says to take the boat outside and prop it up on a wall with the end in a bucket of ice water. Then you contort yourself and pour thickened epoxy down into the end and let it cure. Then you do the other end. THEN... you have to guess where you can drill holes through the ends for your painters (the lines that you t...

Next Build: A Pinguino 145

Well here we go on another Pygmy solo kayak build. This time a Pinguino 145 . It's one of Pygmy's most popular boats. It's stable, light, capable of sea touring, and only 14.5'. Here's another nice article about the Pinguino . The picture below is from the Pygmy website   ( Pygmy Boats owns the copyright to this image and I make no claim to the image. It's here under fair use policy but will be happily removed if Pygmy requests it to be removed) . A friend of ours has wanted me to build one for her for some time and I finally think I can start to work on it. It should be a great boat for her. She's an active woman in her early 70's. The massive stability of the Pinguino, the larger cockpit, the relatively low weight, and being only 14.5' should work well for her. I'll blog about it here, but I'll also be adding some better pictures to the " Rogue Manual " on how to build one without wires. This boat will NOT have any w...