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Showing posts with the label construction manual

Outside of Hull is Fiberglassed on the Expedition Wherry

I'm doing a few things out of order according to how the CLC manual says to do them. The manual has you fiberglass the inside of the hull first, but I glassed the keel tape the other day, and now I've glassed the outside of the hull.  For the first-time builder, epoxying the outside of the hull is MUCH easier than the inside and you'll learn a ton about how epoxy handles and such. That will set you up much better for success epoxying the inside later. I don't know why CLC has you do the hardest bit first... weird.  CLC has gone with 6 oz. cloth for this boat. That is heavier than the 4 oz. cloth that goes on most Pygmy kayaks and should make for a very strong hull. It's heavy though.   The cloth lays nicely and you can easily make it conform to the hull shape around the bow by gently, with both hands, spreading and smoothing the cloth downward. Gently pulling on the excess around the bow helps too. You'll be surprised by how much it will conform.  Once fully con...

The Rogue Manual

I've posted about this earlier, but thought it might be good to post it again for anyone who may be interested. I've started to write a manual of tips and tricks for Pygmy solo kayak builders. It covers the taping method, so that your boat doesn't have hundreds of holes all over it. I'm on version 2 now. Version 2 covers several other tips and tricks from myself and from others as collected over time. ATTENTION : Use the manual at your own risk! The only person responsible for any mistakes or problems with the building of your boat is you. Always use the official Pygmy manual that came with your kit. Only do those tips and tricks that make sense to you. If something in the manual doesn't sound right to you, then don't do it! Neither I, nor Pygmy Boats, nor anyone else except YOU is responsible for the safety of your boat and the quality of your build. It's in very rough draft form right now, but if you'd like to read it, please send a $10 donat...