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Back to Work on the Pygmy Borealis XL Kayak

Took a week off of building due to out of town guests. Had fun but now I get to have another kind of fun getting back to my Pygmy Borealis build.

I'm doing a few steps out of order from what is given in the manual.

After I glass the deck I then sand the entire boat. Then I do the coaming. This makes it easier to flatten out the deck under the upper coaming.




Tonight I trimmed the two lower coaming pieces and coated the inside and outside edges with epoxy. The edges are edge-grain wood and soak up a lot of epoxy. The manual suggests two coats but I am going to do one. Then I will mount the lower coamings onto the boat. At that point I can then run a nice fillet around the lower coaming and the deck. When that small fillet is dry I will sand it and then run a second coat of epoxy around the outside edges and onto the fillet. This will make a very nice feeling and looking edge when completed.

I won't add another coat of epoxy on the inside edge as I am going to be rounding over the inside edge with my router after the upper coaming is epoxied down.






Aloha!




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