Pygmy Borealis deck seams sanded and ready for fiberglassing

I've started writing a "Rogue Supplementary" manual for Pygmy kayak builders. The idea is that it is filled with as many Pygmy kayak building tips as possible. So far it's up to 30 pages! More on this supplementary manual later.

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Tonight I sanded the excess epoxy off of the deck panels and lightly rounded over the seams. There are still a few blotches of epoxy here and there but they will completely disappear under the fiberglass.

Overall I think it looks great! The next step is to fiberglass the deck. We have guests coming into town so it may be a week or so before I can return to it. Stay tuned though!

You can see a close-up of the seams below. It looks very clean and should make a really nice, clean line when the fiberglass is put down on top. The little blotches of epoxy will go completely invisible and leave just the beautiful wood and a clean seam line.

You can also start to see the benefit of taping the hull instead of stitching and gluing it. There aren't hundreds of tiny holes!

Aloha!

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The Rogue Manual

I've posted about this earlier, but thought it might be good to post it again for anyone who may be interested. I've started to write a manual of tips and tricks for Pygmy solo kayak builders. It covers the taping method, so that your boat doesn't have hundreds of holes all over it. I'm on version 2 now. Version 2 covers several other tips and tricks from myself and from others as collected over time. ATTENTION : Use the manual at your own risk! The only person responsible for any mistakes or problems with the building of your boat is you. Always use the official Pygmy manual that came with your kit. Only do those tips and tricks that make sense to you. If something in the manual doesn't sound right to you, then don't do it! Neither I, nor Pygmy Boats, nor anyone else except YOU is responsible for the safety of your boat and the quality of your build. It's in very rough draft form right now, but if you'd like to read it, please send a $10 donat

Pinguino End Pours and Other Jobs

I've spent the past day and today doing a number of jobs that just need to be done but aren't that noticeable. First, I added a saturation coat to the bare wood on the #4 panels above where I cut the fiberglass the other day. I also added a layer of epoxy over the area where heels may rest. Today I scraped the sides and heel area and added another coat of epoxy.Here's how it looks now. It's technically a third coat, but really only two as much of the first two have been either scraped or sanded. I may add a third layer once this is cured. I also worked on the end pours. The Pygmy manual says to do the end pours later on after the boat is complete. It says to take the boat outside and prop it up on a wall with the end in a bucket of ice water. Then you contort yourself and pour thickened epoxy down into the end and let it cure. Then you do the other end. THEN... you have to guess where you can drill holes through the ends for your painters (the lines that you t

The "Rogue Manual" - A Supplementary Manual for Pygmy Kayak Builders!

I've mentioned a few times that I'm writing a supplementary manual for Pygmy kayak builders. It's currently up to 30 pages with lots more to go. About half of it is dedicated to the "strapping tape" method of building a boat and not using wires and holes. The rest is other techniques, tips and tricks that many builders have used over the years. If you want Pygmy kayak building tips and tricks then hopefully this will be the place to go. Here are the first few sample pages: The cover: The Table of Contents and first few pages: Rogue Supplemental Manual Table of Contents Those are the first eight pages of the thirty page manual. I'm sure it will be larger by the time I'm finished. Let me know if you have ideas of what should be included, or what you think of the manual so far. Thanks! Aloha!

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